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Sheet Metal Products

A uniform and consistent quality level is critical during the production of sheet metal components.

Our NC jig welding machine type CSR has been optimised for the automated sheet metal and wire processing and can perform diverse welding and handling tasks in a set-up.


Due to its modular design, the CSR can be effortlessly equipped for project-related welding tasks or expanded for future tasks. From sheet metal connections and stud welding up to the use of highly complex components with “pick and place” tools, the CSR is always the right solution.

 

Flexibility is the key factor, as a result of which the CSR can be used as a traditional single workstation, as a fully automated system in an assembly line or as an operatorless machining cell.

01

Application Examples

Welding results from pick and place machinery applications

02

Type AS

Flash butt welding results in a very high strength of the joint. Hence IDEAL-Werk flash butt welding machines are also used in heavy industry and shipbuilding. As is the case with the IDEAL AS0 220 B.

Flash butt welding is usually divided into three operations:

  • preheating

  • burn-off

  • upsetting.

The temperature of the workpiece ends to be welded increases with the duration of the burn-off process. Once the welding temperature is reached, the workpiece ends are pressed together under high pressure by the upsetting cylinder and welded.

03

Type CSR Jig Welding

Intelligent machine design combined with ergonomics and user-friendliness the CSR  jig welding machines combine maximum flexibility with minimized downtimes thanks to modularity and intelligent smart jig design.

The combination of different machine modules into a single system enables a complete product manufacturing in one operation. The possibilities of integrating “pick and place” as well as stud welding systems make this machine unique.

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